Surface Mining

Powering Heavy-Duty Mining Operations with Precision

Electric Shovels, also known as Power Shovels, Stripping Shovels, Front Shovels, or Electric Mining Shovels, require a reliable and efficient power supply to handle massive loads and operate in continuous duty cycles. Our advanced energy transmission solutions, including trailing cable Eeels, provide uninterrupted power with minimal maintenance, maximizing uptime. These solutions feature a robust design with mechanical components protected from falling debris and rocks. The slip ring system is highly resistant to static operation and vibration, ensuring durability. Both hydraulic and electric drive options facilitate installation on new or retrofitted excavators.

Reliable data transmission is essential for accurate monitoring and control of Electric Shovels. Our advanced solutions allow real-time transmission of diagnostic data, enabling optimum process control and significantly reducing unplanned downtime. By integrating high-performance signal transmission technologies, operators gain full visibility of equipment performance, ensuring efficient and safe mining operations.

With a focus on reliability and durability, our solutions are designed to withstand the extreme conditions of open-pit mining, ensuring long-term performance and efficiency. By providing robust and adaptable energy and data transmission technologies, we support automation and control processes through precise and reliable signal transmission, facilitating advanced operational efficiencies and minimizing human intervention in mining operations.

Tailored Solutions for You: 

• High-amperage or high-voltage large Trailing Cable Reels ensure reliable power supply for the long travel movement of Electric Shovels.
• For control purposes, smaller Cable Reels mounted on the beams provide efficient cable management and operational flexibility.
• Supporting the rotating tower, large Slip Ring Bodies and Conductor Bar Solutions enable continuous power and data transmission, while curved Festoons ensure smooth cable handling in dynamic movement conditions.

High-Performance Systems for Efficient Bulk Material Handling

Reliable power transmission is essential for the continuous operation of Bucket Wheel Excavators (BWEs) to ensure uninterrupted excavation and material transfer. These massive machines have high power demands and require a stable energy supply to prevent downtime and maintain peak performance. Our motorized cable reels efficiently manage power transmission over long distances, preventing power fluctuations and overloads. These systems provide a consistent power flow, optimizing operational efficiency while minimizing energy loss and maintenance efforts.

Seamless data transmission is crucial for monitoring and optimizing BWE operations. Our fiber optic (FO) slip ring systems enable real-time communication of critical parameters such as wheel speed, bucket load, and structural integrity. This data allows operators to detect anomalies early, optimize performance, and implement predictive maintenance strategies. Robust and interference-free data transmission ensures that safety systems operate reliably, contributing to a safe working environment.

Modern BWEs benefit from automation and remote control technologies that enhance efficiency and operational accuracy. Our solutions integrate seamlessly with existing control systems, enabling remote operation and real-time process adjustments. By combining advanced energy and data transmission technologies, our systems provide the foundation for optimized performance, improved safety, and reduced operational costs in large-scale mining applications.

Tailored Solutions for You:

• Level Winding Cable Reels, designed for long travel movements up to Ø 4.5m and 8m wide, provide reliable energy transmission. Coupled with a high voltage (20kV) Slip Ring unit with Fibre Optic Swivel System and Spooling Device, these reels meet the demands of Bucket Wheel Reclaimers.
• On movable booms, Festoon Systems ensure efficient power and signal transmission, seamlessly adapting to the dynamic movements of the machine.
• Smaller Spring-Driven Hose Reels support general cleaning tasks.
• For small cranes integrated into the machines, our Spring Reels, Chains, or Conductor Bars offer reliable solutions for lifting tasks such as handling oil barrels.

Driving Efficiency in On-Site Material Processing

Mobile Crushers are designed to process a wide variety of materials and require a reliable and adaptable power supply to ensure continuous operation. Our motorized cable reels provide an efficient and robust energy solution. These reels can be mounted on board or on a separate trolley or vehicle and are driven by either electric or hydraulic systems. They effectively manage travel power cables, ensuring a constant supply of power and data between the machine and its feeding point, even in demanding environments with frequent changes of location.

Stable data transmission is essential for precise operation and real-time monitoring of Mobile Crushers. Our robust slip ring assemblies ensure uninterrupted data transmission, enabling seamless adjustments and optimum process control. In addition, our remote control solutions increase operational flexibility and safety by enabling wireless operation from a distance, allowing operators to control and monitor machines from a safe and convenient location.

By integrating our advanced energy transmission and remote control solutions, Mobile Crushers can be managed efficiently while ensuring maximum uptime. These technologies provide a reliable foundation for control and automation, enabling seamless process coordination and enhanced operational efficiency. This ensures smooth operation, reduces downtime, and optimizes performance in dynamic mining environments.

Tailored Solutions for You:

• Our Motorized Cable Reels such as the Argo and TCR Seriesensure a reliable and efficient energy supply for mobile crusher operations, managing travel power cables that transmit power and data through robust Slip Ring Assemblies. 
• Enhancing both safety and flexibility, Radio Remote Controls allow operators to manage Mobile Crushers wirelessly from the relevant work area, ensuring precise and safe machine operation.

Unleashing Power and Precision in Large-Scale Excavation

Large-scale surface mining operations rely on Dragline Excavators, which require a reliable and flexible energy supply to ensure continuous operation. Our motorized cable reels provide an efficient power transmission solution, designed to withstand harsh conditions while maintaining high performance. Available in on-board or separate trolley-mounted configurations, these reels are powered by electric or hydraulic drives and manage travel power cables to ensure a steady power and data connection between the machine and its feeding point.

Stable data transmission is critical for accurate machine control and real-time condition monitoring. Our robust slip ring assemblies provide seamless power and data transfer, enabling operators to continuously monitor key performance metrics and optimize the excavation processes. The integration of power and data cables into a single system increases reliability and reduces maintenance requirements, maximizing uptime.

Our advanced energy and data transmission solutions form the foundation for efficient control and automation processes. They support seamless integration into existing mining operations, enabling precise coordination of excavation processes and enhanced operational efficiency.

Tailored Solutions for You: 

• Our Motorized Cable Reels such as theArgo or TCR Series provide reliable energy and data transmission for Dragline Excavators.

Optimizing Material Distribution with Reliable Energy and Data Solutions

Tailored Solutions for You:

• Our Motorized Cable Reels such as theArgo or TCR Series ensure efficient energy and data transmission for Crawler-Mounted Spreaders. 

Delivering Energy and Data for Surface Exploration

A reliable power supply is essential for the efficient operation of Drilling Rigs, whether they are used for exploration or material extraction. Retrofitting diesel-powered Rigs with trailing cable reels provides a cost-effective solution to reduce emissions, lower operating costs, and improve energy efficiency. Our trailing cable reels provide a stable power supply, allowing operators to convert to electric power without replacing existing equipment. Designed for demanding environments, these systems support continuous drilling operations while minimizing maintenance and maximizing uptime.

Seamless data transmission plays a crucial role in precision drilling. Our integrated power and data transmission solutions provide real-time monitoring, enabling operators to make quick adjustments and maintain peak drilling performance. By ensuring a continuous and reliable data transfer, these systems enhance process efficiency and equipment reliability, even in remote or harsh environments.

By providing advanced energy and data transmission solutions, we create the foundation for efficient drilling operations. Our technologies enable Drilling Rigs to integrate seamlessly with existing infrastructure, improve process control, and optimize energy use. The result is increased productivity, reduced operating costs, and a more sustainable approach to resource extraction.

Tailored Solutions for You: 

• Trailing Cable Reels provide a reliable power supply for Drilling Rigs, efficiently managing energy transmission in space-constrained surface mining operations.

Keeping Material Moving with Reliable Energy and Data Systems

Efficient material transport in mining requires reliable and flexible energy supply solutions. Our systems such as spring cable reels provide a compact and durable power transmission system for Mobile Conveyor Belts, ensuring continuous operation even under extreme conditions. These reels, available in stainless steel for enhanced durability, support both vertical and horizontal movements of conveyor components while maintaining a stable power and data connection. Their robust design minimizes downtime and enhances operational efficiency by reducing wear and maintenance requirements.

Secure and accurate data transmission is crucial for smooth conveyor belt operation. Our integrated power and data transmission solutions enable real-time monitoring, allowing operators to detect potential issues early, optimize system performance, and implement proactive maintenance strategies. By ensuring a seamless data flow, these technologies enhance safety, reliability, and overall efficiency in dynamic mining environments.

To further improve flexibility and safety, our radio remote control systems allow operators to control and monitor Mobile Conveyor Belts wirelessly from a secure distance. This enhances operational safety by reducing the need for direct human intervention while also enabling rapid adjustments to meet changing material transport requirements. By combining reliable energy transmission with advanced remote control capabilities, our solutions optimize productivity and ensure efficient material handling across mining operations.

Tailored Solutions for You:

• Spring Cable Reels (SR Series) provide flexible and reliable power and data transmission for Mobile Conveyor Belts, supporting both vertical and horizontal movements. Stainless steel options enhance durability in harsh environments.
• Our Radio Remote Controls enable safe and efficient operation. 

Innovative Technologies for Reliable Bulk Material Transport

Hopper Cars play a vital role in rapidly unloading bulk materials, ensuring a steady and controlled material flow in the extraction and transportation process. Our motorized cable reels provide a robust and efficient transmission of energy and data. Designed to operate in demanding environments, these electric-drive reels manage long-travel power cables, ensuring a consistent power supply over large operating areas. Their durable construction minimizes energy losses and maintenance efforts, keeping unloading operations running smoothly with maximum uptime.

Ensuring seamless operations requires continuous performance monitoring. Our slip ring assemblies provide stable power and data transmission, allowing operators to track key parameters in real time. This enables quick adjustments to optimize unloading processes, improve efficiency, and reduce unexpected downtime. By integrating power and data transmission into a single system, our solutions enhance reliability and streamline material handling.

With advanced energy and data transmission solutions, we provide a solid foundation for precise unloading coordination. Our technologies support seamless integration into material handling operations, improving operational efficiency and system responsiveness. This enables mining operations to increase productivity, reduce interruptions, and optimize material flow for better overall performance.

Tailored Solutions for You:

• Motorized Cable Reels such as ourArgo Series ensure reliable power and data transmission for Hopper Cars, managing long-travel cables with robust slip ring assemblies for smooth operation.

Providing Power and Data for Mobile Mining Equipment

Powering mobile machinery over long distances is essential for efficient mining operations. Cable Reel Cars ensure a steady and reliable energy supply, keeping equipment running smoothly even in demanding environments. Our motorized cable reels provide a robust and efficient energy transmission system, managing long-travel power cables with ease. Designed for durability, these electrically powered reels minimize energy loss, reduce maintenance efforts, and optimize operational efficiency.

Stable data transmission is key to maintaining precise control and real-time monitoring of connected machinery. Our slip ring assemblies provide seamless power and data transfer, enabling operators to track machine performance, detect issues early, and make adjustments quickly. This ensures greater efficiency, minimizes downtime, and enhances overall system reliability.

By combining advanced energy and data transmission technologies, our solutions support efficient and responsive machine operation. Designed for seamless integration, they enhance process coordination and help maintain continuous productivity in mining applications. The result is fewer disruptions, optimized performance, and a mining operation that stays ahead of the curve.

Tailored Solutions for You:

• Motorized Cable Reels such as the Argo Series ensure reliable power and data transmission for Cable Reel Cars, managing long-travel cables with robust Slip Ring Assemblies for smooth operation.