Single Pole Insulated Conductor Rails

Special features:

  • protection against direct contact (except for Hevi Bar III)
  • little installation space required
  • vertical and horizontal installation options
  • different conductor material for numerous applications

Single FlexLine 0811

Additional information

Single pole conductor rail for curved tracks and circular or oval applications.

Special features

  • High safety level due to integrated finger-safe design
  • Easy and exact mounting with multiple hanger clamps and bayonet fastening technology
  • Unlimited number of pole, designed for complex systems
  • Easy installation of courved segments
  • Various power feed options

Main applications

  • EMS (Electrified monorail systems)
  • Wrapping and packaging machines
  • Amusement rides
  • Ring-shaped applications or slip rings
  • Stage technology
  • Sorters

Product data

Standard application data

  • Nominal Current (at 100% duty cycle) [A]: 10 | 32 | 100
  • Nom. Voltage [V]: 690
  • Rail Length [mm]: 4.000 [13.12 ft]
  • External Dimensions (Pole) [mm]: 14,7 x 15,5 [0.58" x 0.61"]
  • Operating Conditions: for indoor and weather-protected outdoor applications
  • Track Configuration: straight / easy on-site adaptation to track layout

Downloads


Single PowerLine 0812

Additional information

Single pole conductor rail preferably for straight tracks.

Special features

  • Available with different rail materials, suitable for most industrial environments
  • High safety level due to integrated finger-safe design
  • Easy and exact mountig with multiple hanger clamps for 3, 4 and 5 poles
  • Unlimited number of poles, designed for complex systems
  • On-site bending with optional bending device for curves possible

Main applications

  • EOT cranes
  • People Movers
  • Special purpose equipment

Product data

Standard application data

  • Nominal Current (at 100% duty cycle) [A]: 25 | 200 | 250 | 320 | 400
  • Voltage Grade [V]: 690 (hand safe array 500 V)
  • Rail Length [mm]: 4.000 [13.1 ft]
  • External Dimensions (Pole) [mm]: 18,0 x 26,0 [0.71" x 1.02"]
  • Operating Conditions: for indoor and weather-protected outdoor applications
  • Track Configuration: straight / curved elements available

Downloads


Single PowerLine 0813

Additional information

Single pole conductor rail preferably for straight tracks

Special features

  • Available with different rail materials, suitable for most industrial environments
  • High safety level due to integrated finger-safe design
  • Easy and exact mountig with multiple hanger clamps for 3, 4 and 5 poles
  • Unlimited number of poles, designed for complex systems
  • Curved segments available

Main applications

  • Process and EOT cranes
  • People movers
  • Container cranes

Product data

Standard application data

  • Nominal Current (at 100% duty cycle) [A]: 500 | 800 | 1.000 | 1.250
  • Voltage Grade [V]: 690
  • Rail Length [mm]: 5.000 [16.40 ft]
  • External Dimensions (Pole) [mm]: 32,0 x 42,0 [1.26" x 1.65"]
  • Operating Conditions: for indoor and weather-protected outdoor applications
  • Track Configuration: preferably for straight tracks / curved segments available

Downloads


Single FlexLine 0815

Additional information

Single pole conductor rail for curved tracks and circular or oval applications. Preferably for Electrified Monorail Systems (EMS) with limited space.

Special features

  • Fast mounting with plug and screw connector solution
  • Compact design for multiple poles in limited space (phase distance 14 or 12 mm)
  • Easy mounting and flexible combination with 4-, 6-, 8- or 10-pole clip-on rail holders
  • Rail holder for all common EMS rail systems available
  • Flexible on-site rail adaptation (bending device)
  • Power can be fed via every rail connector or end cap

Main applications

  • EMS (Electrified Monorail Systems)
  • Circular tracks / Slip rings
  • Special purpose equipment

Product data

Standard application data

  • Nominal Current (at 100% duty cycle) [A]: 32 | 100
  • Voltage Grade [V]: 690
  • Rail Length [mm]: 4.000 [13.12 ft]
  • Outside-Dimensions (Pol) [mm]: 9,6 x 15,2 [0.38" x 0.60"]
  • Operating Conditions: for indoor and weather protected outdoor applications
  • Track Configuration: straight courses / easy onside rail adaptaion on cource layout

Downloads


Safe-Lec 2

Additional information

Special features

  • Finger-safe single pole insulated power feed system
  • Conductive material: galvanized steel, aluminum/stainless steel and copper
  • Collectors with integrated connection cables within the collector arm
  • Metric dimensions

Main applications

  • Low- to medium-duty indoor overhead cranes with minor travel length

Product data

Standard application data

  • Nominal Current (at 100% duty cycle) [A]: 60 | 100 | 125 | 160 | 200 | 250 | 315 | 400
    (duty cycle at 20°C and 2 min = 100%)
  • Voltage Grade [V]: 600
  • Rail Length [mm]: 4500
  • External Dimensions (Pole) [mm]: 20 x 24
  • Operating Conditions: for indoor and weather-protected outdoor applications
    (EU: only in not publicly accessible areas)
  • Track Configuration: straight, radii up to 60°

Hevi-Bar II Conductor Bar

Additional information

The Conductix-Wampfler Hevi-Bar II Conductor Bar System delivers the kind of reliable, high-capacity crane rail electric service needed by factories, mills, storage yards, people movers, and other rigorous applications.

Hevi-Bar II features:

  • Effective Heat Dissipation - uses surface area rather than mass to dissipate heat generated by high current conditions
  • Mounting versatility - can be mounted with the bars next to one another (horizontal) or one above the other (vertical)
  • A choice of Insulating Covers - standard orange PVC, green PVC for the bonding (ground) conductor bar (500 amp only), black UV-resistant PVC for outdoor use, and medium or high heat versions to withstand higher ambient temperatures
  • Ease of Installation - a limited number of modular components
  • Low Maintenance and Long Life - this is truly an "install it once and forget about it" conductor bar system
  • Easy System Configuration - using our advanced "Quick Quote" software!

Product data

Current Capacity Range:

500 amps, 700 amps, 1000 amps, and 1500 amps, at 600 volts.
 
Maximum Running Speed:
 

2,000 feet/minute (609.6 meters/minute)

OPTIONS:

  • Heater wire systems (500 amp only)
  • Stainless steel hardware
  • Green bonding (ground) conductor covers, black "UV resistant" outdoor covers, and high-heat covers
  • Curved systems - Contact the Factory

DURA-COAT - For Corrosive Environments

Hevi-Bar II is available with our optional DURA-COAT finish. Dura-Coat is a specially formulated coating that combines a ceramic compound with an epoxy binder to provide superior corrosion resistance and adhesion to the base materials. The entire bar is coated except in the stainless steel collector shoe running area; the insulating cover is applied over the coating.

All metal parts of the collector arm are coated. Arms are not coated as they are made from high-strength glass filled polymer.

DURA-COAT is an ideal conductor bar for galvanizing and electro-plating lines, chemical plants, smelters, foundries and cast houses, coke and ore handling cranes, and oxidizing/electro-winning facilities.